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Home > Milling

Milling

What is Turn-Mill Compound Machining?

Turn-mill compound machine is a CNC machine tool integrating turning, milling, drilling, boring and other functions. It can complete multi-process machining of complex workpieces in a single clamping.
Its core principle is to realize 3D precision machining of rotary parts through synchronous motion of spindle rotation for turning and cutter rotation for milling.
Core Advantages
1.Fewer clamping times: Processes that traditionally require 3 sets of equipment can be finished by one turn-mill compound machine.
2.Higher machining accuracy: Eliminate errors caused by repeated clamping, positioning accuracy up to ±0.005mm.
3.Shorter production cycle: The processing efficiency is increased by 40%-60% compared with traditional processing technology.

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One-Stop Turn-Mill Machining to Avoid Budget Overruns

Are you confused about relying solely on drawing-based quotation and processing modes?
Have you encountered situations where small-batch or mass production after sample testing exceeds your project budget, halting your project progress?
Huazheng provides one-stop services including design, prototyping, small-batch production, mass production, and product assembly. We solve all your turn-mill machining difficulties.
With more than 19 years of lathe processing experience, Huazheng has independently developed a comprehensive DFM analysis system for turn-mill projects. It efficiently combines CAM programming with production process management, leveraging our in-house machine advantages to formulate accurate machining solutions.

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TypeStructural FeaturesTypical ModelApplication & Specification
Vertical Turn-Mill CompoundVertical spindle arrangement with horizontally rotating worktableDMG MORI CTX gamma 1250 TCIdeal for disc and flange parts, max machining diameter up to 1250mm1778925643496399
Horizontal Turn-Mill CompoundHorizontal spindle layout, equipped with double turret structureMAZAK INTEGREX i-400 AMSuitable for long shaft parts, maximum machining length up to 1500mm1778925656914844
5-Axis Linkage Turn-Mill Compound5-axis synchronous movement, capable of complex curved surface machiningMori Seiki NEXUS 4000 DCGUsed for high-precision parts such as aerospace impellers and medical implants1778925728951491

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FeatureFictivHuazheng
AdvantageTrading companySelf-owned factory
ServiceAI digital platform19+ years of hands-on experience
Quality ControlIndirect managementDirect process control
Lead Time5~7 days1~3 days
PricePremium pricingFactory-direct cost
CollaborationPassive responseProactive & flexible
MOQMOQ requiredNo MOQ, 1 piece acceptable
ExpertiseSimulated/indirect supportDirect engineer-to-engineer support

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Comparison ItemTurn-Mill CompoundMachining Center
Processing PrincipleIntegrates turning and milling, realizing complex machining through coordinated motion of the workpiece and cutting toolFocuses on milling, completing various machining operations via tool rotation and workpiece movement
Structural FeaturesEquipped with turning and milling spindles, complex tool turrets, and multi-axis linkage (at least X, Z axes; may include Y, C, B axes)Features a milling spindle, large-capacity tool magazine, typically 3-axis (X, Y, Z) configuration, expandable to 4-axis or 5-axis
Machining Capacity & Workpiece SuitabilitySpecializes in complex rotary parts, completing multiple processes in one clamping. Ideal for rotary parts requiring high precision and multiple machining operationsAdvantaged in non-rotary parts such as boxes, plates, and molds. Capable of machining multi-sided features, hole systems, and complex curved surfaces
Production Efficiency & Cost EffectivenessHigh efficiency for complex rotary parts; requires large initial equipment investment, but offers good long-term cost-effectiveness. May waste resources on simple partsHigh efficiency for suitable parts; 3-axis models are relatively low-cost, while 5-axis models are more expensive. Low efficiency and high cost for simple rotary parts
Programming & Operation DifficultyProgramming requires consideration of turning, milling, and multi-axis linkage, making it complex. Operation demands rich experience and strong coordination & analytical skillsProgramming mainly focuses on milling, which is relatively simple. Operation is intuitive with lower difficulty

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Huazheng is equipped with vertical turn-mill compound machines, horizontal turn-mill compound machines, and 5-axis linkage turn-mill compound machines, delivering the following core values to customers:

Shortened process chain: Complete multiple operations in a single clamping, reducing setup times and part transfer intervals, significantly shortening the production cycle and improving overall efficiency.

Higher machining accuracy: Eliminates datum conversion errors caused by repeated clamping. With in-process inspection functions, dimensions and geometric tolerances are monitored in real time to ensure precision and consistency.

Reduced production costs: Lower requirements for tooling fixtures, factory floor space, and equipment maintenance, leading to an overall cost reduction of approximately 30%.

Enhanced flexible manufacturing capability: Adapt quickly to different workpiece requirements by modifying programs and fixtures, supporting multi-variety and small-batch production needs.

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    • CNC Machining

    • Injection Molding

    • Sheet Metal Fabrication

    • Metal Mold

    Drag and drop your files here or

    Support formats: PDF, Word, Excel, Txt, JPG, PNG, BMP, GIF, RAR, ZIP, It is recommended to upload up to 5, and the single size must not exceed 20M.